: | Nov 9, 2006 |
. | Disconnect the battery ground cable. |
. |
Raise and support the vehicle. |
. | Remove the engine. |
. | Mount the engine to an engine stand. |
. | Remove the air conditioning compressor (A/C)
support bracket.
![]() |
. | Remove the cooling fan drive belt tensioner.
![]() |
. | Remove the coolant manifold.
![]() |
. | Remove the coolant pump and accessory drive belt
idler pulleys.
![]() |
. | Remove the exhaust manifold heat shield.
![]() |
. | Disconnect the battery positive cable.
|
. | Remove the generator.
![]() |
. | Remove the generator mounting bracket.
![]() |
. |
Using the special tools, retain the crankshaft pulley. ![]() |
. |
:
Using the special tools, remove the crankshaft pulley bolt.
|
. |
:
Using the special tools, remove the crankshaft pulley.
![]() |
. | Using the special tool, remove and discard the
crankshaft front seal. ![]() |
. | Remove the RH ignition coil-on-plug cover.
![]() |
. | Disconnect the RH ignition coil-on-plug
electrical connector. ![]() |
. | Remove the RH ignition coil-on-plug.
![]() |
. | Remove the remaining ignition coil-on-plugs. |
. | Disconnect the positive crankcase ventilation
(PCV) line. ![]() |
. | Disconnect the LH variable camshaft timing ( VCT) oil solenoid electrical connector. |
. | Disconnect the valve cover breather hose.
![]() |
. | Release the engine wiring harness from the
retaining bracket. ![]() |
. | Disconnect the RH variable camshaft timing (VCT)
oil solenoid electrical connector. ![]() |
. |
:
Remove the RH valve cover.
![]() |
. | Remove and discard the RH valve cover gaskets.
![]() |
. | Remove the LH ignition coil-on-plug cover.
![]() |
. | Disconnect the LH ignition coil-on-plug
electrical connector. ![]() |
. | Remove the LH ignition coil-on-plug.
![]() |
. | Remove the remaining LH ignition coil-on-plugs. |
. | Remove the oil level indicator and tube.
![]() |
. | Release the engine wiring harness from the
retaining bracket. ![]() |
. |
:
Remove the LH valve cover.
![]() |
. | Remove and discard the LH valve cover gaskets.
![]() |
. | Release the engine wiring harness.
![]() |
. | Remove the power steering pump mounting bracket.
![]() |
. | Release the wiring harness from the LH side of
the engine.
![]() |
. | Release the wiring harness from the RH side of
the engine.
![]() |
. | Remove the halfshaft support bearing housing.
![]() |
. | Disconnect the crankshaft position (CKP) sensor
electrical connector. ![]() |
. | Remove the CKP sensor.
![]() |
. |
:
Lock the crankshaft.
![]() |
. | Remove the engine front cover.
![]() |
. | Remove the RH VCT housing.
![]() |
. | Install the special tool to the RH cylinder
head.
![]() |
. | Remove the RH primary timing chain tensioner
assembly.
![]() |
. | Remove the RH primary timing chain tensioner
guide.
![]() |
. | Remove the RH primary timing chain. ![]() |
. | Remove the LH VCT housing.
![]() |
. | Install the special tool to the LH cylinder
head.
![]() |
. | Remove the LH primary timing chain tensioner.
![]() |
. | Remove the LH upper and lower primary timing
chain tensioner guides.
![]() |
. | Remove the LH primary timing chain. ![]() |
. |
:
Remove the crankshaft sprocket.
![]() |
. | Remove the special tool. ![]() |
. | Remove the torque converter flexplate.
![]() |
. |
Remove the oil pan.
![]() |
. | Remove the oil strainer pick-up assembly.
![]() |
. | Remove the oil pan extension.
![]() |
. | Remove the oil pump assembly.
![]() |
. | Remove the baffle plate.
![]() |
. |
Remove the crankshaft main bearing carrier.
![]() |
. | Remove and discard the rear crankshaft oil seal.
![]() |
. | Clean the cylinder block and crankshaft main bearing carrier mating faces. |
. |
:
:
:
Apply a 2mm (0.08 in) diameter bead of sealant, to the area indicated. ![]() |
. | Install the crankshaft main bearing carrier.
![]() |
. |
Tighten the new bolts evenly in 8 stages to the sequence shown.
![]() |
. | Install the baffle plate.
![]() |
. |
:
:
Using the special tool, position the crankshaft rear oil seal.
![]() |
. |
Using the special tool, install the rear crankshaft oil seal. ![]() |
. |
Remove the special tool. ![]() |
. |
:
Install the torque converter flexplate.
![]() |
. | Install the special tool. ![]() |
. |
:
Install the oil pump assembly.
|
. |
:
Install the oil strainer pick-up assembly.
|
. | Install the crankshaft sprocket.
|
. | Install the LH primary timing chain.
|
. | Install the LH primary timing chain tensioner
guides.
|
. |
Install the LH primary timing chain tensioner.
![]() |
. |
:
Install the LH VCT control solenoid housing.
|
. | Install the RH primary timing chain.
|
. | Install the RH primary timing chain tensioner
guide.
|
. |
Install the RH primary timing chain tensioner.
![]() |
. |
:
Install the RH VCT control solenoid housing.
|
. | Remove the special tool from the RH cylinder
head. ![]() |
. | Remove the special tool from the LH cylinder
head. ![]() |
. | Install the oil pan extension.
![]() |
. | Tighten the oil pan bolts in the sequence shown
to 20 Nm (15 lb.ft). ![]() |
. | Remove the special tool.
![]() |
. | Install the CKP sensor.
|
. |
:
Install the halfshaft support bearing housing.
|
. | Attach the wiring harness to the LH side of the
engine
![]() |
. | Attach the wiring harness to the RH side of the
engine.
![]() |
. | Install the power steering pump mounting
bracket.
|
. |
:
:
Install the engine front cover.
![]() |
. | Evenly and progressively tighten the bolts in
the sequence shown to 12 Nm (9 lb.ft). ![]() |
. | Attach the engine wiring harness.
|
. |
:
Install the LH valve cover plug aperture seals. |
. |
:
:
Install the LH valve cover.
![]() |
. | Install the LH valve cover bolts.
![]() |
. | Connect the LH VCT oil solenoid electrical connector. |
. | Attach the engine wiring harness to the retaining bracket. |
. |
:
With assistance, install the oil level indicator and tube.
|
. |
:
Install the 4 LH ignition coil-on-plugs.
|
. | Connect the 4 electrical connectors. ![]() |
. | Install the LH ignition coil-on-plug cover. |
. |
:
Install new RH valve cover plug aperture seals. |
. |
:
:
Install the RH valve cover.
![]() |
. | Install the RH valve cover bolts.
![]() |
. |
:
Install the 4 RH ignition coil-on-plugs.
|
. | Connect the 4 electrical connectors. ![]() |
. | Connect the RH VCT oil solenoid electrical connector. |
. | Attach the engine wiring harness to the retaining bracket. |
. | Connect the PCV line to the RH valve cover. |
. | Clean the crankshaft pulley mating faces. |
. | Using the special tool, install the crankshaft
front seal.
![]() |
. | Install the crankshaft pulley.
|
. | Install the crankshaft pulley locking ring. |
. |
Install, but do not tighten, the new crankshaft pulley bolt. |
. |
Using the special tools, tighten the crankshaft pulley bolt.
![]() |
. | Install the generator mounting bracket.
|
. | Install the generator.
|
. | Connect the battery positive cable.
|
. | Install the exhaust manifold heat shield.
|
. | Install the accessory drive belt idler pulleys.
|
. | Install the coolant pump pulley.
|
. |
:
Install the coolant manifold.
|
. | Connect the ECT sensor electrical connector. |
. | Install the cooling fan drive belt tensioner.
|
. | Install the A/C compressor mounting bracket.
|
. | Remove the engine from the engine stand. |
. | Install the engine. |
. | Connect the battery ground cable. |